Open-pit mining site with haul trucks and an on-site diesel fuel farm
Case Study · JY-DL60 Refinery QC
Field Evidence · 2025 Deployment · Case DS38

Final-stage fuel quality control, at full production speed.

A Shandong petrochemical enterprise deployed a customised 60 m³/h high-standard purification unit built on the JY-DL60 platform as the final step of its in-plant production process — finished diesel is filtered before it enters the plant's storage tanks, so every batch held and dispatched meets the same verified clarity.

Direct Answer

A Shandong petrochemical enterprise deployed a customised 60 m³/h high-standard purification unit built on the JY-DL60 platform as the final stage of its in-plant production process. Finished diesel is filtered before it enters plant storage, so every batch held and dispatched meets the same verified clarity at full production speed, without turning the quality barrier into a process bottleneck.

Project at a Glance

The Project.

A petrochemical company in Shandong — China's refining heartland — integrates refining, high-end chemicals and logistics storage in one large modern enterprise. Its high-standard diesel supplies major industrial and mining companies, logistics fleets and premium retail markets, with shipment volumes among the region's highest.

The company deployed a customised 60 m³/h high-standard outbound purification unit built on the JY-DL60 platform as the final step of the production process — after filtration, the finished diesel enters the plant's storage tanks, and quality is locked in before the fuel ever leaves the process side.

Customised 60 m³/h JY-DL60-based purification unit at a Shandong petrochemical plant — final production-stage diesel purification
ItemProject Information
EquipmentCustomised 60 m³/h high-standard diesel filtration system (JY-DL60 platform)
ApplicationRefinery final production-stage fuel quality control
FacilityLarge petrochemical enterprise — refining, chemicals, logistics
LocationShandong Province, China
Project Year2025 (Case DS38)
FuelFinished product diesel
Flow Rate60 m³/h
Duty PointFinal production step — filtered diesel then enters plant storage tanks
ProtectionIndustrial explosion-proof (petrochemical class)
ControlCustomer-installed site control and monitoring system
SupplierShenyang Jingyuan Membrane Systems Co., Ltd.
Customer Background

Where Quality Is Locked In.

The company's competitive position rests on "quality and environmental standards" — in a market where diesel is heavily commoditised, its high-standard product commands industrial, logistics and premium retail customers who verify what they buy.

For an enterprise of this scale, outbound quality is not a laboratory abstraction: every batch that enters the storage tanks carries the brand's reputation — ultimately to a customer who can see haze, measure cleanliness and file a claim.

The Requirement

Guarantee finished-diesel cleanliness before it enters plant storage — at 60 m³/h full production speed, without turning the quality barrier into a process bottleneck.

Pain Points

Four Tests at the Final Stage.

01
Pipeline Re-Contamination
Decades of refinery pipeline operation leave micron-scale metal debris and rust that migrate with the fuel stream toward product storage — surfacing later as customer quality disputes after dispatch.
02
Tank-Bottom Sediment
Large storage tanks accumulate bottom deposits that are hard to eliminate completely — if not intercepted before storage, they accumulate in the tanks and cloud the product, damaging brand image.
03
Speed vs Precision
The production line demands 60 m³/h throughput, but conventional filters at high flow suffer soaring pressure drop and frequent element blinding — faster means dirtier, cleaner means slower.
04
Visible Quality Commitment
In a commoditised diesel market, the enterprise needed quality control that is visible and demonstrable to customers — quality customers can see for themselves.
The Jingyuan Solution

Four Layers of Assurance.

A customised 60 m³/h outbound purification unit engineered around four mutually reinforcing safeguards.

01
High-Flow Skid Architecture
Large-volume parallel filter housing keeps internal flow velocity stable at full 60 m³/h load, with low initial pressure drop — resolving the industry trade-off between flow and pressure-drop rise.
02
Rigid Composite Membrane
The polymer membrane's oleophilic, hydrophobic nature intercepts particulate while co-removing trace free water — finished diesel leaves clear and bright, cleanliness stable and compliant.
03
Staged Progressive Filtration
Layered elements from upstream coarse to downstream fine capture micron-scale solids stage by stage — protecting the high-pressure common-rail injection systems of downstream engines.
04
Site Control Integration
The customer's own site control and monitoring system covers operation status and alarms — integrated with their existing refinery standards and procedures.

Installed as the final step of the in-plant production process, the unit filters every batch of finished diesel before it enters the plant's storage tanks — pipeline debris and contaminants are intercepted before they can ever reach storage.

Refining Process

JY-DL60 Purification Unit
Final Production Step · 60 m³/h
Clear & Bright Finished Diesel

Plant Storage Tanks

Dispatch to Customers
Why This Configuration

The Selection Logic.

FLOW
60 m³/h Duty
Production-line throughput demanded the largest capacity in the range — matched to the process flow at full load, zero waiting.
SAFETY
Petrochemical Environment
Industrial explosion-proof configuration for refinery-area installation and central-control integration.
PRECISION
Finished-Product Standard
National-standard cleanliness for finished diesel — staged progressive filtration protects downstream common-rail engines.
Field Record · August 2026

The membrane filter elements in this system have not been replaced since commissioning in 2025 — the unit has remained in continuous normal operation on the original membrane set, maintained through gas-pulse regeneration.

Built on the JY-DL60 platform — see the product page for full technical specifications.

Reported Results

Quality That Ships on Time.

Since commissioning, the system has performed as intended — results below as reported in the customer's project records.

IndicatorBefore (Typical)After (Reported)
Fuel appearanceSlightly cloudy, visible suspended matterClear and bright
Mechanical debrisVisible rust and metal particlesNone
Process efficiencyFrequent stoppages from blinded elementsStable continuous full-load operation
Pressure-drop controlRapid rise at high flowLow initial drop, stable throughout
Cleanliness complianceVariable at storage intakeStable, national-standard compliant
Customer quality complaintsOccasional fuel-quality disputesMarkedly reduced
01
Zero Process Delay
60 m³/h throughput matched the production-line pace exactly — process time unchanged, production efficiency preserved.
02
Compliance Before Storage
Diesel cleanliness held stably compliant with national standard from the moment it enters storage — customer acceptance on first inspection markedly improved.
03
Disputes Brought Under Control
Quality claims traced to pipeline debris were effectively eliminated — brand reputation strengthened.
04
Maintenance Made Efficient
The customer's site monitoring enabled element replacement to move to on-demand scheduling — unnecessary maintenance visits significantly reduced.

Data note: outcomes on this page are drawn from the customer's project records (Case DS38, updated 2025) and are presented as reported. They describe this deployment and are not a general performance guarantee — actual results depend on feed condition and plant configuration.

Customer Voice

From the Operator.

"We treat quality as our lifeblood. Jingyuan's 60 m³/h filtration system ensures our outbound diesel meets the cleanliness standards of modern engines. It has not only simplified quality control at the final production stage — it has strengthened our competitiveness in premium fuel supply. Every tanker of diesel that leaves this plant can stand on its own."

— Operations Manager, petrochemical company, Shandong

The Bigger Picture

The Last Barrier, Made Reliable.

For large fuel suppliers, the final production step is where product quality is locked in — this project shows how that barrier can be made reliable without slowing production.

BEFORE
Quality at Risk at Dispatch
Refining Process

Storage & Pipeline Network

Re-Contamination En Route

Quality Surfaces at the Customer
AFTER
Verified Before Storage
Refining Process
60 m³/h Membrane Barrier
Verified Clarity at Full Speed

Plant Storage Tanks

Premium Dispatch, Defensible

High flow and high precision are not a trade-off when the barrier is engineered for both — every batch enters storage verified, without waiting.

Suitable Applications

Where This Approach Fits.

Refinery Final-Stage Processing
Final production-step filtration before product enters storage tanks.
Petrochemical Plants
Explosion-proof duty in refinery-area installations with site control integration.
Fuel Depots
Large storage facilities dispatching to verified cleanliness standards. See application →
Blending Terminals
Blended-product quality confirmation before custody transfer.
Premium Fuel Suppliers
Brands whose market position depends on demonstrable fuel clarity.
Bulk Storage
High-flow circulation and dispatch filtration at depot scale. See application →

Running high-throughput fuel production?

Tell us your process flow rate, product standard and the quality problem you are seeing. You do not need to select a model yourself — our engineering team will recommend the right configuration and explain the basis for the selection.

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